We organise tooling, forming, colour application, plating and assembly around the design and process requirements. Physical samples confirm the result before batch production. Small orders are also supported.
Share artwork or reference images and explain the intended use
Agree materials, dimensions, processes, fittings and packaging
Produce a physical sample to the agreed specifications
Check colours, structure and process details against the sample
Schedule batch production and inspection after sample approval
We select materials and processes to suit the shape, structure and intended use, helping turn your design into a manufacturable product.
Materials differ in forming methods, finish, weight and cost. We assess them against the product structure and design requirements.
Zinc alloyOur most commonly used material. Die casting can reproduce relief, cut-outs, three-dimensional forms and more complex structures. Details are confirmed with a physical sample.
CopperSuitable where a particular metal appearance, substantial feel or surface effect is required. Thickness and processing method are determined by the design.
Iron and stainless steelAssessed for requirements such as strength, magnetism, thickness and finish. Suitable forming methods and subsequent processes vary by material.
PVC and flexible plasticFor selected fittings, combined structures or designs requiring flexible components. We usually assess these together with the metal body and overall structure.
Enamel suits defined colour areas and designs that call for a refined, lustrous metal finish. Glaze is filled into recessed metal areas, then fired and surface-finished to produce smooth colour areas with a pronounced sheen. It is commonly used for badges, commemorative medallions, brooches and some medals. Suitability depends on the line work, colour area and product structure.
Baked paint suits designs with solid colours and clearly defined areas. Colour is filled into the metal sections and cured, preserving the depth between metal outlines and coloured areas. It is commonly used for large solid colour areas, logos and simple motifs. Designs with gradients, photographic effects or numerous fine colour changes are better assessed for printing.
Printing suits rich colours, gradients and detailed artwork. The design is applied directly to the metal surface, reproducing complex colours and fine text or graphics. The finish is relatively flat; printing can be combined with relief where more pronounced depth is required.
Common effects include gold, silver, copper, antique copper, black nickel and various matt finishes. We select these alongside the colour process, design style and intended use. Polished, matt and brushed surfaces offer further options. Even with the same plating colour, different treatments create distinct looks and textures. Before sampling, we therefore agree plating, colour application and surface texture as one coordinated finish.
Different metal heights create depth in figures, buildings, lettering and decorative motifs. Relief depth is determined by the product dimensions, overall thickness and design structure, rather than by a fixed value alone.
Removing selected areas creates a lighter outline and a contrast between solid and open spaces. This suits architectural silhouettes, lettering, patterns and linear designs. Fine connecting sections need an early strength assessment to reduce the risk of distortion during manufacture or use.
A transparent chamber containing decorative flakes or similar elements creates a moving visual effect when the product is shaken. Chamber construction, sealing and the internal decorations require additional attention. Physical sampling is normally needed to confirm the result.
Metal components can be joined by rivets, magnets or clips to create detachable, opening or layered structures. More parts demand closer dimensional fit and assembly accuracy, so the overall structure must be agreed before tooling.
Rotating, sliding and hinged mechanisms add interaction to souvenirs, cultural products and gifts. These designs generally need earlier structural review than conventional products and may require several sample revisions to confirm the feel and assembly.
For products with light or sound effects, the structure can accommodate electronic modules, battery compartments, switches and mounting space. Module dimensions, activation method and assembly requirements must be agreed early so that the metal and electronic components can be validated through sampling.
Minimum orders and process reviewStandard processes start at 100 pieces; special structures and complex processes are assessed individually. Once we receive the design, dimensions, quantity, packaging and delivery requirements, we confirm the material, structure and manufacturing approach.
Physical samplingSamples are made to the agreed specifications to check dimensions, colours, finish and assembly. Where changes are required, we reconfirm their effect on the process, cost and schedule.
Batch productionProduction is scheduled after approval of the final sample and specifications. We check against the approved sample and process requirements. Inspection records support dispatch and subsequent repeat orders.
Repeat ordersWe review the original specifications, process requirements and approved sample. If materials, colours, structure or packaging change, the revised requirements are agreed before production.
Over ten years of metal products manufacturing experience. Orders using standard processes start at 100 pieces. Share the product requirements, estimated quantity and required arrival date. We review the design and processes before confirming the quote and production plan.
